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Technical Support Background

Press Brake Bending Angle Measurement

Cut setup time by 50% with automated press brake angle measurement. F-POWER CNC delivers high-speed servo controls, multi-axis backgauges, and user-friendly interfaces for seamless sheet metal bending. Explore industry 4.0-ready solutions now.

Multi-Brand Compatibility 5-Year Hardware Upgrade Assurance 30% Cycle Time Reduction
F-POWER Iris Plus Real-time Angle Measurement System

REAL-TIME ANGLE METROLOGY

F-POWER Iris Plus Angle Measurement System

Advanced laser-based measurement technology with automatic angle correction for precision bending operations. The IRIS Plus integrates a high-speed digital camera and image processing system for real-time feedback, eliminating manual measurement errors and compensating for material springback.

  • Universal tool compatibility: Works with V8-V35mm dies and all standard punch profiles
  • ±0.1° measurement accuracy within 3.6 meter working range
  • Collision-avoidance system prevents contact with workpieces
  • Precision measurement on perforated materials and complex geometries
  • Non-contact measurement principle ensures reliability in heavy-duty environments
  • Real-time correction algorithms adapt to material variations during bending
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ISO 9001:2015 Certified IP67 Environmental Rating CE/UL Safety Certified
F-POWER LaserCheck Industrial Angle Measurement System

AUTOMATED ANGLE CONTROL

LaserCheck® Real-time Bending Compensation System

Integrated with Data-M Engineering's precision algorithms, our fully-automatic laser measurement system achieves ±0.1° bend angle accuracy in single bending operations. Eliminating material springback errors across carbon steel, stainless steel, aluminum, and copper substrates without manual intervention.

  • Universal Material Compatibility: Accurately measures thickness variations from 0.5-25mm regardless of surface oxidation or rolling patterns
  • Real-time CNC Integration: 100Hz data refresh rate synchronizes with Y1/Y2 axis control and deflection compensation systems
  • Collision-Proof Design: Motorized sensor retraction mechanism prevents workpiece impact during high-speed operation
  • Dynamic Learning Mode: AI-powered algorithms memorize material rebound characteristics after initial measurement for batch processing efficiency
  • Multi-Point Compensation: Simultaneous measurement at 3 positions (left/center/right) detects asymmetric deformation
  • Thermal Drift Immunity: Patented temperature compensation (ZL2023 3 0567890.2) maintains accuracy in 0-50°C operating range

Performance Parameters

Measurement Accuracy ±0.1° (ISO 9013 certified)
Response Frequency 100Hz real-time feedback
Operating Range 0-50°C / 20-90% RH
Protection Rating IP67 dust/water resistance
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ISO 13849-1 PLd CE/UL 61010-1 FCC Part 15 Class A

Technical Specifications & Capabilities

  • Variable working distance: 50-300mm dynamic adjustment range with ±0.1mm positioning accuracy
  • Die width compatibility: Supports up to 60mm tooling without mechanical reconfiguration
  • Automatic height compensation: Real-time Z-axis tracking at 100Hz sampling rate
  • High-speed data transfer: GigE Vision interface with 1Gbps throughput & <1ms latency
  • Optical system: S-Mount lenses with <0.1% distortion / fixed f/2.8 aperture
  • Measurement range: Full 0°-180° coverage with 0.01° angular resolution

Operating Principle & Correction Technology

  • Laser triangulation: 650nm Class 2M laser projects reference line on sheet metal surface
  • High-speed imaging: 2MP global shutter CMOS captures at 120fps with HDR capability
  • Geometric calculation: Angle derived from beam-camera axis intersection geometry
  • Springback compensation: Material-specific algorithms reduce bending force by 15-30%
  • Closed-loop correction: Real-time CNC adjustment during ram descent phase

Precision Measurement Workflow

1

Laser projection onto bending area

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2

Real-time image acquisition & processing

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3

Instantaneous angle calculation (20ms cycle)

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4

Springback prediction & force adjustment

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5

CNC ram position correction during bending

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  • ISO 9001 Certified Solutions
  • 24/7 Technical Support
  • 12-Month Warranty
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